Humanoid Expressive Head – 17-DOF

Development of a highly expressive 17-DOF humanoid robotic head for embodied AI interaction.

Client:Research Project
ServicesRobotics & AI Interaction
TechnologiesROS, Python, OpenAI API, 3D Printing, Servo Actuation
Humanoid Expressive Head – 17-DOF

Project Requirements

This project presents a 17-degree-of-freedom humanoid expressive robotic head, constructed using fully 3D-printed mechanical components and servo-based actuation. The platform is integrated with ROS for modular control and extensibility, and leverages the OpenAI API to support AI-driven interaction and expressive behavior.

The Challenge

Developing a low-cost, highly expressive robotic face with realistic motion capabilities while maintaining mechanical robustness and ease of assembly. Integrating high-level AI reasoning (OpenAI) with low-level real-time servo control (ROS) for natural interaction.

The Approach & Solution

Designed a 17-DOF actuation scheme controlling eyebrows (2), forehead (2), cheeks (2), jaw, upper-lip, and eyes (8 - independent eyelid and eyeball motion). Created a custom silicone skin via mold casting for realistic appearance. Implemented a ROS-based control architecture bridging the physical hardware with AI language models.

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The Results

DOF

17

up

Degrees of freedom for facial expression

Interaction

Real-time

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AI-driven conversational response

Fabrication

100%

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3D printed structural components

Let's Build Something That Matters

I'm currently open to research opportunities, internships, and roles focused on medical AI, human modeling, or systems engineering. Let's connect if you're looking for someone driven to make an impact through real-world AI.